Our services and possibilities

We manufacture individual and series parts for mechanical engineering, as pure subcontracting or as complete parts. In three production areas, large parts up to a piece weight of 160 tons can be machined on 7 traveling column milling machines. The largest traveling column milling machine has a machining length of 24 m. At FORMA MASCHINENBAU Zerspanungstechnologie, milling and drilling is also carried out on the most modern 5-axis machining centers with pallet changers for components with dimensions up to 1.600 mm. Through the QA department, we can check and log work including a measurement report, as well as offer pure contract measurements.

Complete welded constructions up to S355 are made by our welders after the work preparation. Material procurement of any pre-material or welded components made from special materials is carried out with partner companies and sub-suppliers. From the 3D model data provided, components are prepared using CAD / CAM software under Solid Works for the development of complex 5-axis contours. A look at the machinery shows you our technical possibilities. No less important than X-Y-Z dimensions are the people behind the machines. Some employees have a wealth of experience of over 30 years. Just as important are the young skilled workers who are continually added through their own training. 

Traveling column milling machines

  • X 24.000 mm
  • Y 5.000 mm
  • Z 1.600 mm
  • Automatically swiveling milling head + special heads
  • 37 KW with head change system
  • CNC rotary table 60 to. Table top 3000 x 2500 mm with shifting axis 2500 mm

  • X 20.000 mm
  • Y   4.100 mm
  • Z   1.500 mm
  • Automatically swiveling milling head
  • 37 KW with head change system
  • Tool changing robot 180 tools
  • CNC rotary table 60 to. Table top 3000 x 2500 mm with sliding axis 2000 mm
  • X 14.000 mm
  • Y   4.200 mm
  • Z   1.750 mm
  • Stepless milling head 6000 rev.
  • 46 KW with head change system and 4 milling heads
  • Tool changer 80 compartment
  • CNC rotary table 40 to. Table top 4000 x 3000 mm with sliding axis 2000 mm

  • X 12.000 mm
  • Y   3.800 mm
  • Z   1.500 mm
  • Automatically swiveling milling head 6000 rev.
  • 42 KW with head change system
  • Tool changing robot 180 tools
  • CNC turntable 50 to. Table top 3000 x 2500 mm W1000mm
  • X 10.000 mm
  • Y   4.200 mm
  • Z   1.600 mm
  • Automatic tool changer 120x
  • Orthogonally swiveling milling head
  • 46 KW with head change system and 4 milling heads
  • CNC rotary table 60 to. Table top 2500 x 2500 mm with sliding axis 2000 mm
  • X  8.000 mm
  • Y  1.900 mm
  • Z  1.000 mm
  • Automatically swiveling milling head 28 KW
  • CNC turntable 20 to. Table top 2000 x 1650 mm with displacement axis 1000 mm

Machining centers

  • X 1.600 mm
  • Y 1.000 mm
  • Z 1.300 mm
  • 60 m rapid traverse
  • 10,000 rpm
  • Pallets 1,200 x 1,000 mm
  • Table load max. 3,500 kg
  • 44 KW, milling head B-axis swiveling
  • 120 compartment tool changer
  • X 1.250 mm
  • Y 1.000 mm
  • Z 1.000 mm
  • 60 m rapid traverse
  • 12,000 rpm
  • Pallets 1,000 x 800 mm
  • Table load max 1,500 kg
  • 52 KW, milling head B-axis swiveling
  • 180 compartment tool changer
  • X 1.000 mm
  • Y 1.100 mm
  • Z 1.000 mm
  • 60 m rapid traverse
  • 12,000 rpm
  • Pallets 1,000 x 800 mm
  • Table load max 1,500 kg
  • 52 KW, milling head B-axis swiveling
  • 180 compartment tool changer
  • X 800 mm
  • Y 800 mm
  • Z 900 mm
  • 60 m rapid traverse
  • 12,000 rpm
  • Pallets 800 x 630 mm
  • Table load max 1,500 kg
  • 44 KW, milling head B-axis swiveling
  • 180 compartment tool changer
  • X 1.035 mm
  • Y 560 mm
  • Z 510 mm 
  • 30 m rapid traverse
  • 18,000 rpm
  • Table load max 1000 kg
  • 35 KW, milling head
  • 20 compartment tool changer SK40

Lathes

  • Max. Swing Ø over bed 700 mm
  • Max. Swing Ø over slide 600 mm
  • Max. Turning length 1250 mm
  • Driven tools
  • Tailstock, steady rest
  • Max. Swing Ø over bed 600 mm
  • Max. Swing Ø over slide 500 mm
  • Max. Turning length 1300 mm
  • Upper and lower turret
  • Driven tools
  • Tailstock, steady rest
  • Max. Swing Ø over bed 679 mm
  • Max. Swing Ø over slide 550 mm
  • Max. Turning length 1298 mm
  • Tailstock

Quality control

  • X 2.600 mm
  • Y 4.500 mm
  • Z 1.750 mm
  • Accuracy 3.9 µm + L / 300 (L in mm)
  • Load capacity 8 tons workpiece weight (active damping)
  • Renishaw PH10Mplus probe
  • Renishaw SP25 probe
  • Installation site: Air-conditioned measuring room with high-bay warehouse for storing the workpieces. 16 ton crane system integrated.
  • Vantage type
  • Measuring range 60,000 mm
  • Edge type
  • Measuring range 2,700 mm

Additional services

Certificates

Address

Benningsweg 27
46325 Borken-Weseke

Contact
Phone +49 (0)2862 58787-0
Fax: +49 (0)2862 58787-40
E-Mail: info@forma-maschinenbau.de
Opening hours

MO-DO 07:00 – 16:00 Uhr
FR 07:00 – 15:00 Uhr 
SA + SO closed